Place of use: Indonesia

Equipment: TGM160 Grinding Mill

Processed material: limestone

Capacity: 10t/h

Input size: 50mm

Output size: 200mesh

Good environmental effect,High drying efficiency, Low running cost

Applications: Cement, coal, power plant desulfurization, metallurgy, chemical industry

Overview

it is easy to detect and control the product particle size and chemical composition, to reduce duplication of milling, stable product quality. It is equipped with one device,which prevents the roller from contacting with the liner directly, and avoids the destructive impact and severe vibration.

Learn More About LM Vertical Mill

Place of use: Indonesia

Equipment: TGM160 Grinding Mill

Processed material: limestone

Capacity: 10t/h

Input size: 50mm

Output size: 200mesh

Secondary mill feed Continuous regulation capability gate to allow controlled distribution of feed between the two ball mills. Finally, if the amount of critical size material removed from the mill is less than the crusher and secondary mills capacities, those mills can also be fed with a small fraction of the SAG mill trommel undersize inget price

The feed size distribution together with the ore characteristics (hardness, lithology, alterations, etc.) are the most important factors affecting the SAG mills performance.get price

sag mill feed size distribution. xG is the mill feed d80 not the circuit feed For SAG mill the xG value has to be determined by scalping of the full size distribution The particles larger than the minimum pebble size given by the pebble extraction grate opening has to be excluded from the distribution to calculate the top ball size.get price

distribution affects the SAG mill load and the load affects directly the mill power and the efﬁciency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or speciﬁc energy model which do not con-sider the projected feed size distribution it is likely that this millget price

xG is the mill feed d80, not the circuit feed. For SAG mill, the xG value has to be determined by scalping of the full size distribution. The particles larger than the minimum pebble size (given by the pebble extraction grate opening) has to be excluded from the distribution to calculate the top ball size!get price

AG/SAG mills for a given feed size distribution and feed rate (Morrell and Morrison, 1996). Hence when using JKSimMet in a design situation, the dimensions of the AG/SAG mill are adjusted until the load in the mill reaches 25 % by volume when fed at the required feed rate. The model predicts theget price

We describe here one of the very first pioneering SAG Mill Feed Particle Size Analysers: A set of preliminary experiments was carried out in order to assess the hardware-software’s behaviour. Static ore was used to obtain the right sequence of image processing algorithms. The camera was installed 3 mts away from the commercial sizer over the feed conveyor of the SAG Mill.get price

respect with SAG mills being increasingly less sensitive as the ball charge is increased (Morrel S and Valery W, 2001). 2.2. EFFECT OF FEED SIZE DISTRIBUTION ON SAG MILLING The qualitative eﬀect of changes in particle size distributions (PSD) on the SAG mill performance can be addressed by using the grind curves.get price

We describe here one of the very first pioneering SAG Mill Feed Particle Size Analysers: A set of preliminary experiments was carried out in order to assess the hardware-software’s behaviour. Static ore was used to obtain the right sequence of image processing algorithms. The camera was installed 3 mts away from the commercial sizer over the feed conveyor of the SAG Mill.get price

parameters used by the AG/SAG mill model in JKSimMet which permits prediction of the product size distribution and the power draw of the AG/SAG mill for a given feed size distribution and feed rate. In 0 10 20 30 40 50 60 70 80 90 100 0 0.5 1 1.5 2 2.5 3 3.5 4) Ecs (kWh/t) Weighted Fit 63 x 53 45 x 37.5 31.5 x 26.5 22.4 x 19 16 x 13.2get price

THE APPROPRIATENESS OF THE TRANSFER SIZE IN AG AND SAG MILL CIRCUIT primary crusher product size distribution is reasonable size is the product of the SAG mill circuit and the feed get price

changes to feed size distribution through modification to blasting practices and primary crusher operation so-called Mine-to-Mill approach. 3.2 Mine-to-Mill The feed size to AG and SAG mill circuits has been demonstrated to have a significant impact on throughput with effects such a that illustrated in Figure 7, being commonplace. Modifyingget price

SAG Mill I-12 Ø Effect of SAG Mill Feed Size Distribution and Ore Variability Ø Mill liner design modifications, and Ø Circuit Design Considerations That Influenced Throughputget price

Choosing a SAG Mill To Achieve Design Performance John Starkey1, Principal Consulting Engineer Sami Hindstrom2, Manager, Grinding Travis Orser2, Project Manager, Grinding 1 Starkey & Associates Grinding Design and Process Engineering 336 268 Lakeshore Rd. E. Oakville, Ontario L6J 7S4get price

sieving the material is the most accurate method of determining the size distribution of the ag/sag mill feed. However, fluctuations in feed sizeget price

AG AND SAG MILL CIRCUIT SELECTION AND DESIGN BY on Breakage Rate Distribution (sag mill) is not always a good indication of the feed size distribution. This is particularly noticeable withget price

operation fluctuations. To sample SAG mill fresh feed, belt conveyor was stopped and a sample was taken by removing material over a two-meter length. Operating condition during sampling was recorded. Particle Size distribution of all samples except mill fresh feed and scats reject was determined using 6730 to 38 µm screens.get price

The ROM ore size distribution is a function of the geotechnical properties (fracture frequency and Rock Quality Designation (RQD)). Hence, the feed size to the SAG mill is a function of rock competency (Axb) and rock fracture. Burger, McCaffery, McGaffin, Jankovic, Valery, & get price

Feb 12, 2018 The capacity of the SAG mill is related to lots of factors such as feed size, size distribution, discharge size and grindability, etc., and it should be confirmed according to the actual situation. SM40*14’——means it is a dry mill.get price

Figure 1 shows a range of M4A SAG feed size distributions compared with an M1 feed size distribution. Figure 1 Comparison of SAG mill feed size & throughputs It is clear that the M1 material fragments very finely in the blast producing about 70% minus 10mm and an 80% passing size (P80) of 20 to 25mm after crushing, and is processed at 5get price

AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill get price

Model Predictive Control for SAG Milling in Minerals Processing 5 Model Predictive Control on a SAG Mill and Ball Mills The solution for the SAG Mill is an adaptive controller which controls mill load using direct mill weight measurement or indirectly from bearing oil pressure.get price

Feb 12, 2018 The capacity of the SAG mill is related to lots of factors such as feed size, size distribution, discharge size and grindability, etc., and it should be confirmed according to the actual situation. SM40*14’——means it is a dry mill.get price

Two new SAG milling models are developed in this work, able to predict power or specific energy consumption, including the usual design variables such as mill size; balls charge level, solids concentration in the SAG mill feed and % of critical speed, but adding a variable that represents the feed size distribution.get price

Model Predictive Control for SAG Milling in Minerals Processing 5 Model Predictive Control on a SAG Mill and Ball Mills The solution for the SAG Mill is an adaptive controller which controls mill load using direct mill weight measurement or indirectly from bearing oil pressure.get price

Changes in both the size distribution (f80) and hardness (work index) of the feed are the most important disturbances affecting SAG mill behaviour. Size distribution can be measured using image analysis techniques and used as a feedforward signal for improving load control.get price

stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to be not as steep as a 0.5 slope when plotted on log-log paper. This is because the particle size distribution (PSD), these millsget price

AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill get price

SAG specific power range of about 3 to 9 kWh/t for this site. The design of the ore stockpiling and conveying system contributes to fluctuating size distribution with significant short-term segregation occurring under certain operating situations. Depending on ore type and feed size distribution, each SAG mill will process between 700 and 3000 tph.get price

F 80, µm is the 80% passing size of the fresh feed to the circuit (expected to be a Bond-compatible size distribution). P 80, µm is the 80% passing size of the circuit product (expected to be a Bond-compatible size distribution). Availability, expressed as a decimal (0.90 = 90% availability) is used to convert t/h to t/d. Ball mill Operatingget price

SINGLE STAGE SAG/AG MILLING DESIGN ABSTRACT Single stage semi-autogenous / autogenous (S/AG) milling has become a common design for a variety of ore number of the largest SAG mills designed are installed in single stage configuration. This paper discusses the The feed size must be realistic as an inappropriate particle size distributionget price

2.6.1 Ball size distribution in tumbling mills 37 2.6.2 Milling performance of a ball size distribution 40 2.7 Summary 41 Chapter 3 Experimental equipment and programme 43 3.1 Laboratory grinding mill configuration 43 3.2 Preparation of mono-size grinding media 44 3.3 Feed material preparation 46get price

AG/SAG mill product that needs additional grinding in the ball mill, or “Corrected Ball Mill Feed.” T2’ is the 80% passing dimension of the Corrected Ball Mill Feed. Figure 1. Comparison of the Particle Size Distribution Slopes Figure 2. Relationship Between the Transfer Size Distribution Slope and T 80 or AWi0/BWi Figure 3.get price

SAG MILL OPTIMIZATION USING MODEL PREDICTIVE CONTROL . ABSTRACT If measured disturbance variables such as pebble recycle, ore feed size distribution or mill rotation speed are also included in the control design, then the expert rules become even SAG Mill Optimization using Model Predictive Controlget price

2.2 Ore size distribution measurement Ore size distribution is considered an important process measurement for SAG mills' operation and control. Both, ore hardness and ore size distribution are the most im-portant disturbances that a ect SAG operation and, thus, having information of get price

1 IMPROVEMENTS IN SAG MILL THROUGHPUT FROM FINER FEED SIZE AT THE NEWMONT AHAFO OPERATION *Adrian Dance1, Sonny Mwansa2, Walter Valery 2, George Amonoo3 and Bryon Bisiaux3 1SRK Consulting (Canada) Inc 22nd Floor, 1066 West get price